Solidification-stabilization unit

Solidification-stabilisation technology is mainly used to treat waste for further recovery (recycling) or disposal (landfilling). It does not remove contaminants from the waste but eliminates its negative impact on the environment.

The solidification device, the main part of which is a homogenizer (mixer), mixes and homogenizes waste with suitable additives so that after the mixture solidifies, the contaminants are firmly bound in the structure of the solidifier and are not released into the environment.

Solidification equipment is suitable for the processing of dusty, loose, sludge or liquid materials. It is also suitable for the treatment of sewage sludge by liming or for the homogenisation of raw materials and materials in technological processes.

zařízení na mikrovlnnou termickou desorpci

You can order

Your own unit

We design and supply complete solidification equipment or partial components according to customer requirements, including homogenizers (mixers).

Unit rental

We can lend you both the test equipment and the containerised operational solidification unit for a period of time to suit your needs. You can test our technology on your own samples.

Tests on-site

We will perform laboratory and field tests with your material and waste.

Treatment of your material

We provide stabilization-solidification of your contaminated materials using our mobile equipment.

Industrial applications

More than 180 types of waste from the European Waste Catalogue (EWC) can be processed using the stabilisation-solidification technology. It constitutes approximately 50% of the total quantity of hazardous waste generated in the EU each year.

This technology is most often used in fields like:

treatment, recycling and disposal of waste
industries generating waste sludge (chemical, metallurgical, engineering, etc.)
construction
remediation of contaminated sites

Equipment description

The key equipment of the stabilisation/solidification line is a double shaft mixer (homogeniser), in which the material to be processed (waste) is mixed with stabilising additives and water. Other equipment required for the operation of the stabilisation/solidification line are:

a hopper and dosing feeder for the processed material,
a hopper and dosing feeder for the stabilisation additives,
a conveyor for the discharge of the stabilised material,
an electrical switchboard with control panel,
automation elements.

Important operating data and data on the quality and quantity of materials processed can be exported in the form of batch-by-batch reports.

The capacity of the supplied stabilisation/solidification equipment ranges from 2 to 40 t/h. The electrical power required for their operation is from 5 to 50 kW.

Due to the nature of the homogeniser used (double shaft mixer), the granularity of the material that can be processed on the line is limited (max. 50 mm).

Thanks to automation and remote access, the line can be controlled from a touch screen located on the technology or remotely via computer or telephone.

The performance of the line is directly proportional to the homogenizer used, which we produce in various capacity

Model	Capacity (m³/h) *
DHK1 - 150/1350	1.5
DHK1 - 220/2000	4
DHK1 - 300/2700	10
DHK1 - 350/3150	14
DHK1 - 450/4050	20
DHK1 - 450/4700	40

* The capacity value is for information only. The performance depends on the type, condition and bulk weight of the material to be homogenized.

The information we need to build you a tailor-made technology

Character of the material to be processed
Type and concentration of contaminant
Required capacity
Required parameters for the stabilized material

We can first check the suitability

Each client has a specific material or waste that needs to be processed. At Dekonta, we provide tailor-made solutions that allow you to verify that our equipment meets your requirements.

We can design the best formulation and equipment in our process laboratory - just send us your samples.

Would you like more information?

Are you interested in solification - stabilization unit or do you have a question? Fill out a simple form and we will get back to you within 24 hours.

You can also reach us on the phone: +420 235 522 252
or via e-mail at info@dekonta.cz